How to Properly Install Abrasion Resistant Linings

Engineers have steadily developed abrasion resistant linings for the most effective results.

Nonetheless, applying abrasion-resistant linings can cause many problems without professional help.

Therefore, it is crucial to know how to properly install anti-abrasion linings.

What are abrasion-resistant linings?

Abrasion-resistant castables are commonly used to protect equipment and structures against abrasive materials.

Especially when there is extreme sliding abrasion and wear.

With the best abrasion-resistant overlay, structures are safe from erosion, corrosion, and chemicals that can impact their operating life.

So, you need a skilled abrasion-resistant coating contractor for proper installation.

9 Steps to Installing Abrasion Resistant Coatings

As one of the top abrasion-resistant companies in Malaysia, Sing Lian Ping has a reliable process for wear protection installation.

Below are the methods to install anti-abrasion linings:

Designing
Material selection
Surface preparation
Application
Curing
Inspection
Maintenance and repairs
Data report
Safety precautions

Process of Wear Protection Lining Installation

1. Designing the Lining

Firstly, you will go through an initial consultation with the abrasion-resistant contractor.

This will consist of the design stage. In essence, you will have to provide the measurements and conditions of the structure that require abrasion protection.

2. Abrasion Resistant Material Selection

Then, the abrasion-resistant lining bricks expert will provide you with various options suited to the structure design and conditions.

Generally, factors such as level of exposure, chemical composition, temperature, and surface preparation are analyzed.

Browse through SLP Abrasion Resistant Systems

3. Surface Preparation of Structure

Before the chosen wear protection coating is applied, the structure goes through a preparation phase.

This is a crucial step consisting of smoothing out sharp edges, weld treatment, and cleaning.

As a result, the abrasion-resistant overlay will provide better protection for longer and better performance.

4. Application of Anti-Abrasion Coating

During this step, you must hire a skilled and experienced installation team.

Basically, they will use the proper equipment and follow all the pre-confirmed schedules and procedures.

SLP uses KALENBORN products for better performance wear protection materials.

5. Curing of Lining

Once the abrasion protective linings are applied, they undergo a curing process based on the coating’s chemical properties.

Additionally, this chemical reaction also depends on the formulation, temperature, and time vis-a-vis the structure’s environment.

6. Abrasion Resistant Linings Inspection

After the curing process is complete, a team of certified inspectors will analyze the wear protection coating on the equipment and structure.

Namely, they will examine the film thickness, poor surface preparation, curing results, etc.

7. Maintenance and Repairs

Accordingly, if the abrasion-resistant linings inspectors detect a problem, you must fix them immediately.

Although it may be minor defects, it is very risky to continue operations in such a state.

Besides, initial maintenance and repairs are much cheaper than fixing major lining failures in the future.

8. Abrasion Resistant Lining Data Report

Before completion, the abrasion-resistant systems contractor should provide a final inspection report.

Particularly, data analysis, evaluation, and proposed repair work of the applied anti-abrasion coating.

At SLP, other than a full data report, we will also propose reliable and long-term solutions should any defects and damages occur.

9. Safety precautions

During the process of applying abrasion protection linings, supervision is a must.

Specifically, to guarantee workers follow all the procedures for their own safety and equipment performance.

Moreover, most structures have limited space which can be extremely dangerous. Especially for critical service applications.

The Proper Way to Abrasion Resistant Coating Installation

Wear protection coatings and linings is crucial for equipment performance.

Although we have listed the process of applying wear resistant linings, every project has unique conditions to consider.

Furthermore, compromising even one of the steps will drastically affect the performance and service life of the equipment.

Therefore, it is recommended to hire a professional abrasion-resistant contractor to manage impact resistant coatings & linings properly.

In conclusion, you can rely on Sing Lian Ping Engineering to provide proper abrasion resistant overlay specifications, timely installation, and strategic solutions.