Refractory repair services are a must for almost all hydrocarbon process industries.
All types of refractories need maintenance now and again to ensure long-term operations.
That is why a refractory repair is crucial even before the large structure fails.
So, here is a guide to refractory repair services when you’re planning a plant shutdown.
Common Causes of Refractory Failure in Industrial Furnaces
Certainly, proper refractory lining solutions are key to a durable and strong refractory for a large structure.
However, without the right refractory maintenance, refractory can fail in a shorter lifespan than intended.
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Some of the most common refractory failures that may need maintenance shutdown repairs are as below:
- Fallen Fibre Modules from Roof
- Failing Refractory Lining
- Deformation of Bridge or Tunnel Wall
- Cracks in Castable Lining
- Cracks in Refractory Floor
- Corbel Damage in Convection Section
- Mismatched Refractory Materials
For more information, head over to Refractory Failures that Need Refractory Repair Service
List of Refractory Repair Services for Proper Refractory
Surely, if you need to repair your refractory brick lining, you will need an expert refractory engineer to solve your problem.
Because there are many technical specifications, just the repair process will not be enough.
Therefore, you must consult a refractory contractor that provides comprehensive refractory repair services to meet your needs.
1. Refractory Design & Refractory Consultancy
Generally, a good refractory installer should provide refractory consultancy services along with a refractory design process.
In essence, this refractory service is to ensure that the refractory problem has been evaluated and the most ideal solution is applied.
2. Refractory Installation Services
Once the consultation is done, the refractory engineering contractor will begin the refractory repair process.
This can be an online hot spot repair or another repair service you may need to get your furnace up and running.
3. Supervision during Refractory Repair
Other than the workers repairing the refractory lining, there should be a refractory engineer supervising the refractory repair process.
As a result, all the requirements are met and you can avoid any errors that could damage the operating structure.
4. Refractory Quality Control Inspection
Once the refractory repair is complete, a professional refractory engineer should thoroughly inspect the installed refractory.
If there are any cracks or spalling, they should fix them immediately before the furnace is online.
Refractory Maintenance and Repair Services in Malaysia
Properly repaired refractory linings protects your refractory and your expenses.
All in all, without the correct refractory repair procedure, you are risking the durability of your operations.
So, before you worry about costly reactive refractory repairs, consider hiring industrial maintenance service providers for refractory construction services.
Drop us an inquiry for refractory repair services to help you minimize downtime, reduce energy loss, and avoid valuable equipment failure.