Our in-service online hot spot refractory repair for furnaces can get the job done while avoiding unnecessary costs and closures.
A shutdown could cost millions and put downstream customers at risk
We have developed methods specifically tailored to unique characteristics and maintenance requirements.
Need live hot spot refractory repair for your furnace? We’ll get into it here.
SLP offers refractory services by using online hot spot repair. It is one of our trouble-shooting specialties.
Not only will it help you keep the production unit and the management energy efficiency objectives going, but it also prevents unscheduled and expensive shutdowns.
Furnace Live Hot Spot Refractory Repair
A furnace must be in continuous operation which will cause the refractory lining to rupture eventually.
Some of the main issues are that the steel structures may overheat and deform.
As a result, the whole unit will be indefinitely unstable and a danger.
Inspecting furnace lining with infrared thermography
Furnace lining quality is crucial as it protects the steel from heat, prevents heat loss, and ensures overall efficiency.
To evaluate the quality of the furnace lining, we use Infrared (IR) thermography scans.
Generally, we will point an IR camera at several areas on the surface to analyze the outside temperature and identify furnace hot spots.
This will show us where the unit is leaking heat or experiencing design issues that may not be visible from the outside.
Hire a live hot spot refractory repair company
An online hot spot refractory repair team will conduct furnace lining repair depending on the temperature, the difficulty of getting to a particular area, or how big the hot spot is.
Most plant managers prefer online refractory hot spot repairs because it is highly reliable, fast, and economical since it does not require total shutdown.
How is Online Refractory Hot Spot Repair Conducted?
For most of our cases, IR scans indicate where live repairs are recommended.
Then, we control-inject our refractory compound from outside the furnace to fill in cracks and voids.
This makes it the most ideal option to provide improved thermal insulation quality for a refractory lining.
We usually conduct online refractory repair in sidewalls, roofs, and other unpredictable areas.
No. 1 Online Hot Spot Repair for Furnace Refractory
Hiring an online hot spot repair for your furnace is your best investment
In conclusion, the most ideal way for furnace refractory repair is by live hot spot refractory repair by a reliable refractory company.
We use specialized equipment to inject hot spots with the furnace in full operation while ensuring safety.
Our level of innovation and extensive experience allows us to work with difficult variables avoiding shutdowns whenever possible.
Suggested read: Online Hot Spot Refractory Repair in Malaysia